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These are 45 kN disc insulators engineered for overhead power transmission lines, conforming to IS 731, IS 3188/1980 and IS 2486 standards. Each disc features an outer diameter of 255 mm, a vertical distance between centres of 145 mm, and a creepage distance of 290 mm, with dimensional tolerances as per IS 3188. The units weigh approximately 4.5 kg each and are packed in wooden crates, with four insulators per crate for a gross weight of 22 kg.
The insulators are manufactured from electrical-grade porcelain or composite materials, typical for this application, and are designed to withstand mechanical loads up to 45 kN. Typical industry standards for such insulators include a dry power frequency withstand voltage of 70 kV at 50 Hz and a wet power frequency withstand voltage of 40 kV at 50 Hz. The dry impulse withstand voltage for a single unit is rated at 75 kV for both positive and negative waves (1.2/50 µs).
These components are primarily used in medium and high-voltage transmission networks to isolate conductors from support structures, preventing current leakage. Buyers include utility companies, infrastructure contractors and electrical equipment distributors sourcing for grid expansion or maintenance projects. Typical trade terms involve bulk shipments with wooden crate packaging, and buyers should confirm incoterms, lead times and inspection requirements directly with the supplier.
| Mechanical strength rating | 45 kN |
| Outer diameter | 255 mm |
| Vertical distance between centres | 145 mm |
| Creepage distance | 290 mm |
| Weight per disc | 4.5 kg (approx) |
| Packaging | Wooden crates, 4 nos. per package |
| Gross weight per package | 22.00 kg (approx) |
| Dry power frequency withstand voltage (50 Hz) | 70 kV |
| Wet power frequency withstand voltage (50 Hz) | 40 kV |
| Dry impulse withstand voltage (1.2/50 µs) | 75 kV (positive and negative wave) |
| Dry power frequency flashover voltage (50 Hz) | 70 kV |
| Wet power frequency flashover voltage (50 Hz) | 40 kV |
| Dry impulse flashover voltage (1.2/50 µs) | 120 kV (positive wave), 125 kV (negative wave) |
| Puncture voltage | 110 kV |
| Minimum visible discharge voltage | 9 kV |
| Dimensional tolerance | As per IS 731 and IS 3188 |
| Material standard | IS 731, IS 3188/1980, IS 2486 |
| Typical material | Electrical-grade porcelain or composite |
| Typical application voltage range | Medium to high voltage transmission lines |
Balaji Electrical Insulators Pvt Ltd is based in Works Village, Balol, on the Mehsana-Balol Highway in North Gujarat, India. The company manufactures disc insulators and other electrical components, with a focus on products that meet Indian Standards (IS) for dimensional and performance specifications. The supplier’s listed address confirms its operational presence in the Gujarat industrial belt, a hub for electrical equipment manufacturing.
The supplier’s profile does not disclose additional details such as year of establishment, production capacity, or certifications beyond adherence to IS standards. Buyers should verify manufacturing capabilities, quality control processes and compliance documentation directly with the company. The response rate and trust tier signals are not available, so prospective importers are advised to request samples and technical data sheets before placing orders.
| Business Type | Supplier |
| Year Established | Recently Joined |
| Employees | Contact Supplier |
| Annual Revenue | Contact Supplier |
| Main Products | View Products Tab |
| Major Markets | Global |
| Response Time | <4h |
| Response Rate | New Supplier |
Before ordering, verify the mechanical and electrical specifications against your project requirements, particularly the 45 kN mechanical strength rating and the 70 kV dry power frequency withstand voltage. Confirm that the insulator’s dimensions (255 mm outer diameter, 145 mm vertical distance) match your transmission line design, as mismatches can lead to installation issues.
Discuss logistics details such as lead time, Incoterms (e.g., FOB or CIF) and preferred ports of discharge with the supplier. Since the insulators are shipped in wooden crates (4 units per crate, 22 kg gross weight), ensure your handling and storage facilities can accommodate these packages. Payment terms, such as advance payments or letters of credit, should also be clarified upfront.
Request quality inspection certificates and test reports to confirm compliance with IS 731, IS 3188/1980 and IS 2486 standards. Conduct visual and dimensional checks upon receipt to verify the outer diameter, vertical distance and creepage distance. For critical applications, consider third-party testing to validate the dry and wet withstand voltages, impulse strength and puncture voltage.
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When importing 45 Kn Disc Insulators from India, buyers should consider shipping terms (FOB, CIF, EXW), customs documentation requirements, and payment security. Contact the supplier to discuss the best logistics options for your destination country.
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Yes, Balaji Electrical Insulators Pvt Ltd provides 45 Kn Disc Insulators for bulk export from India. You can negotiate the MOQ, packaging details, and shipping terms directly with the supplier.
Shipping terms such as FOB, CIF, or EXW can be negotiated directly with Balaji Electrical Insulators Pvt Ltd. Contact the supplier to discuss the best logistics options for importing 45 Kn Disc Insulators to your country.
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