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The 160 KN Disc Insulator Cap from Sky Technocast Pvt Ltd is a mechanical fitting made from ductile iron, specifically Grade 65-45-12 per ASTM A536. It is engineered to connect disc insulator strings to transmission tower hardware under high mechanical stress, maintaining structural integrity in overhead power lines operating at voltages from 11 kV to 765 kV. This cap is not a generic component but a precision-cast part designed for consistent load distribution and fatigue resistance in dynamic environments.
Ductile iron in this application offers a balance of tensile strength, elongation, and impact resistance that cast steel or gray iron cannot match. The material composition includes a minimum of 3.5% carbon and 2.2% silicon, with magnesium treatment ensuring spheroidal graphite formation. Typical surface finish is as-cast, with no additional coating unless specified. This grade is standard in global transmission hardware, particularly where corrosion resistance and mechanical reliability are prioritized over weight reduction.
Buyers include utility companies, EPC contractors, and distributors serving transmission and distribution networks in South Asia, the Middle East, and Africa. The product is typically shipped in fumigated wooden crates, palletized at 50 to 100 units per pallet. Packaging is designed for ocean freight and long-term outdoor storage. Buyers should confirm compatibility with insulator models from manufacturers like NXP, NGK, or Lapp Insulators. Lead time and MOQ are supplier-specific and must be verified directly.
| Material | Ductile Iron, Grade 65-45-12 (ASTM A536) |
| Mechanical Rating | 160 kN tensile load capacity |
| Design Standard | IEC 60383-1, IEEE Std 182 |
| Tensile Strength | 650 MPa minimum |
| Yield Strength | 450 MPa minimum |
| Elongation | 12% minimum |
| Carbon Content | 3.5% to 3.9% typical |
| Silicon Content | 2.2% to 2.8% typical |
| Surface Condition | As-cast, no coating standard |
| Typical Weight | 1.8 to 2.2 kg per unit, depending on casting tolerance |
Sky Technocast Pvt Ltd is a foundry-based manufacturer based in Ahmedabad, Gujarat, specializing in cast iron components for electrical transmission infrastructure. The company operates a facility with sand casting and CNC finishing capabilities, focused on hardware fittings for high-voltage systems. The supplier has no public certification disclosures, and response metrics are not available on the listing. No claims are made regarding years in business, export volume, or client names.
The supplier does not provide details on workforce size, revenue, or internal quality systems. Its presence on the platform is limited to this product listing. Buyers should treat this as a direct manufacturer with no third-party branding or distribution layer. Verification of production capacity and quality control procedures must be requested directly through inquiry channels.
The 160 KN Disc Insulator Cap is a critical hardware fitting manufactured in ductile iron, designed to secure disc insulators in high-voltage power transmission lines and substations. Rated at 160 KN mechanical strength, this cap provides reliable mechanical connection between the insulator string and tower structure under dynamic load conditions. Widely sourced from manufacturers in China, India, and Turkey, ductile iron insulator caps are specified by utility companies and EPC contractors for transmission voltages ranging from 11 kV to 765 kV, with export shipments typically palletized in fumigated wooden crates.
| Business Type | Supplier |
| Year Established | Recently Joined |
| Employees | Contact Supplier |
| Annual Revenue | Contact Supplier |
| Main Products | View Products Tab |
| Major Markets | Global |
| Response Time | <4h |
| Response Rate | New Supplier |
Before placing an order, verify the material certification for ASTM A536 Grade 65-45-12, including tensile, yield, and elongation values from a third-party lab. Confirm the casting process used - sand casting is standard - and request a sample for dimensional inspection. Ensure the bore and flange dimensions match your insulator model. Do not accept products without traceable heat treatment records or material test reports.
Lead time for this product typically ranges from 4 to 6 weeks after order confirmation, depending on foundry capacity. Shipping is usually FOB Ahmedabad port, with palletized wooden crates for ocean freight. Incoterms like CIF or DDP are not standard unless negotiated. Payment terms are commonly 30% advance and 70% against shipping documents. Buyers should confirm container loading details and fumigation compliance for Indian export regulations.
Quality checks should include visual inspection for surface defects, dimensional verification using calipers and gauges, and magnetic particle testing for subsurface cracks. Request a batch-specific certificate of compliance with IEC 60383-1. Documentation must include the foundry's heat number, chemical analysis, and mechanical test results. Avoid accepting shipments without these documents, as they are critical for utility compliance audits.
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When sourcing Disc Insulator Cap for your business, securing the right balance of quality and cost is essential. Sky Technocast Pvt Ltd, a verified supplier based in India, offers this product with key specifications including Disc Insulator Cap / Cap Fitting, 160 KN (MCL), and Ductile Iron ASTM A536 / EN 1563. By purchasing directly from the manufacturer or authorized exporter, buyers can negotiate favorable FOB prices starting at $2.5/Bags and manage bulk orders with a minimum order quantity (MOQ) of 1 Bags. This product is actively traded under HS Code 7326.90, making it a staple in the Fasteners sector with strong demand from importing countries worldwide.
Importing Disc Insulator Cap requires careful attention to shipping logistics, customs compliance, and secure payment terms. Sky Technocast Pvt Ltd offers flexible shipping options such as Full Container Load (FCL) or Less than Container Load (LCL) via sea freight. To ensure a smooth transaction, buyers should verify import duties for HS Code 7326.90 in their destination country. Common payment methods for international B2B transactions include Letter of Credit (L/C), Telegraphic Transfer (T/T), and Documents against Payment (D/P). All transactions and RFQs are facilitated through EximNext, a leading B2B marketplace designed to make cross-border trade secure and efficient.
Finding trustworthy partners is the foundation of successful importing. The supplier of this Disc Insulator Cap has been verified on our platform. Whether you are a distributor, wholesaler, or procurement manager, you can request a free quotation, ask for product samples, and finalize your bulk purchase with confidence. EximNext hosts thousands of verified manufacturers and exporters across 200+ countries. Explore similar products in the Fasteners category and connect with top-tier exporters on our comprehensive global B2B marketplace. Start your sourcing journey today.
Importing Disc Insulator Cap requires careful attention to shipping logistics, customs compliance, and secure payment terms. Common shipping options include Full Container Load (FCL) or Less than Container Load (LCL) via sea freight. Buyers should verify import duties for HS Code 7326.90 in their destination country. Common payment methods include Letter of Credit (L/C), Telegraphic Transfer (T/T), and Documents against Payment (D/P).
The current listed wholesale price for Disc Insulator Cap from Sky Technocast Pvt Ltd is $2.5/Bags on FOB terms from India. Prices may vary depending on order volume, packaging, and destination. For the most accurate bulk quote, send a direct RFQ to Sky Technocast Pvt Ltd through EximNext.
The supplier, Sky Technocast Pvt Ltd, has set a Minimum Order Quantity (MOQ) of 1 Bags for Disc Insulator Cap. For sample requests or smaller trial orders, contact the supplier directly through our platform's inquiry system.
For international shipping and customs clearance, Disc Insulator Cap is classified under HS Code 7326.90. Buyers should verify their local customs regulations to determine applicable import duties and taxes for this classification.
To import Disc Insulator Cap from India, negotiate shipping terms (FOB, CIF, or EXW) directly with Sky Technocast Pvt Ltd. Ensure you have the necessary import licenses for Fasteners products in your destination country.
Yes, Sky Technocast Pvt Ltd is a verified supplier on EximNext. You can view their complete company profile, business registration details, certifications, and export history before placing a bulk order.
The key specifications for Disc Insulator Cap supplied by Sky Technocast Pvt Ltd include Disc Insulator Cap / Cap Fitting, 160 KN (MCL), and Ductile Iron ASTM A536 / EN 1563. For a complete technical data sheet or Certificate of Analysis (COA), send an inquiry directly to the supplier through EximNext.
Sky Technocast Pvt Ltd offers Disc Insulator Cap with standard export packaging. Custom packaging, private labeling, and OEM/ODM options may also be available for large wholesale orders.
Disc Insulator Cap is actively imported by buyers worldwide. Request a destination-specific CIF or CFR quote from Sky Technocast Pvt Ltd through our platform.
Sky Technocast Pvt Ltd maintains international quality certifications. These ensure that the Disc Insulator Cap meets international quality, safety, and regulatory standards required for cross-border trade.
Click "Request Quotation" on this product page, specify your required quantity, preferred shipping terms, and destination country. Sky Technocast Pvt Ltd will respond with a detailed wholesale quote including FOB pricing, lead time, and payment options.
Common payment methods include Letter of Credit (L/C), Telegraphic Transfer (T/T), Documents against Payment (D/P), and Escrow services. Confirm accepted terms directly with Sky Technocast Pvt Ltd.
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