Fully-automatic wafer production line

Adopting hearing-medium conduction technology with heating oil as medium,the plant is a new generation product developed exclusively in China based on the advanced structure of existing plants from domestic market and abroad.If offers an ideal solution for lower power consumption and overall production cost,and keeping the same surface color for all biscuits.The plant mainly consists of mixing system,automoatic feeding system, tunnel-type oven, sheet feeding and cooling device,coating machine,cutter and organic heating medium boiler, ect.With compact structure and unique reliability, the plant is one of the most preferred equipments in foodstuff industry. 1. Blender Machine: The machine is the mixing system, the first technology processing equipment in wafer manufacturing. It adopts the separate delivery and automatic circulation system. Material: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm Twin mixing barrels made of imported 304 stainless steel plate with thickness of 3mm, Mixture pump (Guangzhou) Electrical appliance switch (Schneider of Germany), Electrical machine (SEW of Germany) Main technical parameters: Mixture quantity per time: 60kg/flour 25kg Power consumption: main electrical machine 380V 3KW 2900r/min Mixture pump electrical machine: 380V 0.75kw 2. Cream Mixer: The machine mixes the sugar, butter and other matters abundantly according to the technology prescription. Materials: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness Cream barrel adopts imported 304 stainless steel plate with thickness of 3mm Electrical machine (SEW of Germany), Decelerating machine (SEW of Germany) Main technical parameters Drive electrical machine for cream spreading roller: GGWB-0.75-40 Drive electrical machine for convey belt and wafer block pressing roller: GGWB-0.75-40DII Drive electrical machine for to-and-fro laminating machinery: GG802-4 0.75KW Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW2 3. Mainframe Oven: As the most important equipment of full-automatic wafer production line, tunnel gas baking machine has extraordinarily outstanding performances with the main characters as follows: 1. Unanimous heat colors of wafer block. Thanks to the scientific selection of heating components, superior material selection for baking plate and reasonable die carrier structure, the heat colors of the center and periphery of the wafer block having been baked are unanimous. 2. High rate of certified products with finished product rate of not less than 98%. Because of uniform heating and unanimous heat colors, the demoulding rate of biscuit is high with improving rate of certified products accordingly. 4. Wafer Sheet Cooling Machine: The machine runs slowly to cool down and convey the wafer block. Materials: The machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm and ¦µ6 stainless raw material. The machine runs slowly to cool down and convey the wafer block 5. Cream Spreading Machine: The cream is applied, laid up and laminated automatically and regularly before the wafer block is sent to the conveying belt. 1 Frame: Material with international standard 2The cover adopts imported stainless steel plate 3 Convey belt:Italy 4 Continuously variable transmission: Germany SEW 5 Converter: Japan's Mitsubishi 6 Process controller: Siemens of Germany 7 Photoelectric switch: German Schneider Main technical parameters Drive electrical machine for cream spreading roller: GGWB-0.75-40DII Drive electrical machine for convey belt and wafer block pressing roller: JWB-0.75-40DII Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW2 6. Conveyor: Wafer conveyor:delivering the wafer which has passed through the cream spreading,layup and lamination procedures to the cutting machine. Technical parameters£º electric motor£º380V 0.25kw 7. Wafer Cutting Machine: The machine is equipped with to-and-fro conveying belt and it can cut the wafer block to all sizes. Materials: the machine frame is made of steel with international standard and the cover adopts imported stainless steel plate Procedures controller (Siemens of Germany) Proximity switch German Schneider Electrical machine (German SEW), Electrical machine power: 380 0.75W N=1400r/min Decelerating machine type: I=24:1 a. The largest cutting height 55mm b. Cutting the minimum height c. Cutting Size : Each cutting machine of the two specifications, the other may choose d. cutting by Steel wire ,the Line diameter of the steel wire: 0.3mm and 0.5mm can be Optional 8. Swashing Machine: This machine is a kind of supplementary equipment and utilized for waste recycling. Material: the machine frame is made of steel with international standard, and adopts imported 304 stainless steel plate with thickness of 3mm Electrical machine (SEW of Germany) Electrical machine power: 380V, Y112-4, 4kW, 50Hz 9.Packing Machine: Model: GGPA-2005 Packing Speed: Maximal 15-100 package/Minute Packing Width: Maximal 400mm Cutting Length: 90-9999 mm Packed 'size: Width :140mmHeight :60mm Weight: About 450 kg Voltage : Three phase ,380V,50HZ Power : 4 kw wooden packing as export standard.